APPLICATIONS OF POWDER METALLURGY
The powder metallurgy process has provided
a practical solution to the problem of
producing refractory metals, which have now
become the basis of making heat-resistant
materials and cutting tools of extreme
hardness. Another very important and useful item
of the products made from powdered metals
is porous self-lubricating bearing. In short,
modern technology is inconceivable without
powder metallurgy products, the various fields
of application of which expand every year.
Some of the powder metal products are given as
under.
1. Porous products such as bearings and
filters.
2. Tungsten carbide, gauges, wire drawing
dies, wire-guides, stamping and blanking
tools, stones, hammers, rock drilling bits,
etc.
3. Various machine parts are produced from
tungsten powder. Highly heat and wear
resistant cutting tools from tungsten
carbide powders with titanium carbide, powders
are used for and die manufacturing.
4. Refractory parts such as components made
out of tungsten, tantalum and
molybdenum are used in electric bulbs,
radio valves, oscillator valves, X-ray tubes
in the form of filament, cathode, anode,
control grids, electric contact points etc.
5. Products of complex shapes that require
considerable machining when made by
other processes namely toothed components
such as gears.
6. Components used in automotive part
assembly such as electrical contacts, crankshaft
drive or camshaft sprocket, piston rings
and rocker shaft brackets, door, mechanisms,
connecting rods and brake linings, clutch
facings, welding rods, etc.
7. Products where the combined properties
of two metals or metals and non-metals
are desired such as non-porous bearings,
electric motor brushes, etc.
8. Porous metal bearings made which are
later impregnated with lubricants. Copper
and graphite powders are used for
manufacturing automobile parts and brushes.
9. The combinations of metals and ceramics,
which are bonded by similar process as
metal powders, are called cermets. They
combine in them useful properties of high
refractoriness of ceramics and toughness of
metals. They are produced in two forms
namely oxides based and carbide based.
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